Hioki BT5525 Battery Insulation Tester | APC Technology Group

BT5525

BT5525

Hioki

Battery insulation Tester

Detect contamination that could cause defects and improve battery cell productivity through high-speed testing.

The Hioki BT5525 can prevent the shipment of batteries with latent defects that could lead to fires.

Key Features

  • Ideal for battery production lines
  • BDD function for detecting minuscule short-circuits caused by contamination before batteries are shipped
  • Stable insulation resistance testing even in noisy environments
  • High cost performance thanks to accessible pricing, high-speed testing, and compact footprint
  • Contact check function reduces the number of false negatives caused by equipment issues
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More Information
Attribute Value
Power Supply 100 V to 240 V AC
Interfaces USB, LAN, RS-232C, EXT. I/O
Dimensions and Weight Approx. 215 mm (8.46 in) W × 80 mm (3.15 in) H × 306.5 mm (12.07 in) D (excluding protruding parts), Approx. 2.8 kg (98.8 oz)
Accessories Power cord ×1, EXT. I/O male connector ×1, EXT. I/O connector cover ×1, EXT. I/O interlock cancellation jig ×1, Startup Guide ×1
Main Functions

Insulation resistance test
Break Down Detect function (BDD)
Contact check function

Output Specifications

Output voltage: 25 V to 500 V, Setting resolution 1 V
Charging current
(Current limit function): 50 µA to 50 mA*1*2*3, Minimum setting resolution 10 μA
Short-circuit current: 60 mA or less
Discharge current: 40 mA or greater

*1: Constraints involving the output generator will result in an error, making measurement impossible, if a capacitive load of approximately 50 μF or greater is connected while using a current limit setting of 5.1 mA or greater.
*2: When using a current limit setting of 5.1 mA or greater, measurement will be forcibly stopped if the output voltage is not at least 20 V at 200 ms after the start of measurement. Measurement will be possible 1 s after forcibly stopped.
*3: If the set current limit value is from 5.1 mA to 50.0 mA, the current will be limited to 5 mA after the output voltage reaches the set voltage.

Measurement Specifications

Resistance value display range : 0.050 MΩ to 9999 MΩ
Resistance range : 2 MΩ, 20 MΩ, 200 MΩ, 2000 MΩ, AUTO

Basic Specifications

±1.5% rdg.±2 dgt.
25 V ≤ V < 100 V [0.05 MΩ to 2 MΩ],
100 V ≤ V ≤ 500 V [0.2 MΩ to 20 MΩ]

Time Specifications

Test time: 0.050 s to 999.999 s, OFF
Comparator delay time: 0.001 s to 999.999 s, AUTO
Display update speed: 1 PLC
Sampling time: 1 PLC to 100 PLC

Memory Functions

Panel save function: Saves up to 15 sets of measurement conditions
Measured value memory function: Saves up to 999 measured values in the instrument's internal memory

Judgement Functions Test modes : Continuous test, PASS STOP, FAIL STOP Comparator function : UPPER_FAIL : Measured value > upper limit value PASS : Upper limit value ≥ meas

Test modes: Continuous test, PASS STOP, FAIL STOP
Comparator function :
UPPER_FAIL: Measured value > upper limit value
PASS: Upper limit value ≥ measured value ≥ lower limit value
LOWER_FAIL: Measured value < lower limit value

ured value ≥ lower limit value LOWER_FAIL : Measured value < lower limit value
Various Functions

Break Down Detect function (BDD): Detecting minuscule insulation defects caused by contamination
Contact check function: 2-terminal capacitance measurement method
Automatic data output function: Automatic output of measurement results via communication interface after completion of test
Command monitor function: Screen display of commands being sent and received
External I/O monitor function: Screen display of output signal ON/OFF and input signal status
Analogue output function: Converts measured values to 0 to 4 V DC and outputs

Power Consumption

Approx. 20 VA*4

*4: Power supply conditions are 220 V supply voltage, 50, 60 Hz supply frequency, 200 V test voltage, 2 mA current limit, and load (1 GΩ resistor and 0.1 μF capacitor connected in parallel).

Maximum Rated Power 100 VA
More Information
Attribute Value
Data Sheet Click here to view

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