The Benefits of Toroidal Transformers with Astrodyne TDI

Astrodyne's electrical transformers, ranging from single-phase 10VA to 15kVA and three-phase 30VA to 45kVA, have been crafted with advanced isolation and auto features for secure and efficient operation. Customers can tailor their selection from a range of insulation classes (A, B, F, H) to meet specific requirements. Effortlessly mountable for a seamless installation process, these transformers are equipped with low inrush current designs to shield your equipment from power surges and adhere to the highest safety standards (UL, cUL approved, CE marked), ensuring unmatched quality and dependability.

Enhance Equipment Performance

Toroidal Transformers improve the operational efficiency of your equipment. Their advanced design enhances electrical performance, boosting the overall functionality of your machinery. With minimal mechanical noise, these transformers are ideal for applications needing a quiet working environment. Delivering consistent output voltage and current, they ensure reliable and steady performance for your equipment.

Advantages of Toroidal Transformers

 Toroidal transformers from Astroydyne offer several advantages over traditional EI-type transformers, including:

• Cost Effective: Smaller toroidal transformers use less material, reducing overall costs.
• Quiet: With very low mechanical hum, they are ideal for low-noise applications.
• Easy to Mount: These can be quickly mounted using a single centre screw, saving on parts and assembly.
• Low Stray Field: Evenly wound primaries and secondaries result in minimal stray fields.
• Lower Off-load Power Consumption: Increased electrical efficiency means long-term cost savings.
• Duty Cycle: For high but intermittent loads, smaller transformers are optimised for duty cycles.
• Low Profile Transformer Option: Custom core dimensions designed suited to low-profile equipment

Long-Term Cost Savings Through Investment in Toroidal Transformers

Investing in toroidal transformers can deliver significant long-term cost benefits for organisations seeking efficient and reliable power solutions. One of the primary advantages lies in their superior electrical efficiency. Due to their optimised design, toroidal transformers typically exhibit lower core losses and improved energy transfer, which in turn leads to reduced power consumption. Over time, this enhanced efficiency contributes to lower operational energy costs - an important consideration for facilities operating power-sensitive equipment.

In addition to efficiency gains, toroidal transformers offer excellent reliability with minimal performance degradation over time. Their robust and compact construction means they are less prone to mechanical failure or thermal issues, resulting in fewer service interventions. As a result, maintenance costs are significantly reduced compared to conventional transformer types.

Furthermore, the high build quality and precision engineering of these transformers play a key role in extending the overall lifespan of connected systems. By providing stable and consistent voltage regulation, toroidal transformers help protect downstream components from electrical stress, thereby reducing the risk of premature equipment failure. This durability translates into fewer replacement cycles and a lower total cost of ownership over the product lifecycle.

Investment in cutting-edge product testing equipment

With a team of experienced engineers, innovative custom and standard designs, unique construction techniques and processes, efficient manufacturing, and excellent service, Astrodyne stands firmly behind all its products for valued customers. Significant investment has been made in advanced product testing equipment and skilled test personnel. A wide range of test equipment enables simulation of various load and circuit scenarios, allowing thorough testing during the prototype phase to ensure product quality before full production. Detailed test results provide valuable insights for design improvements as continuous efforts are made to enhance product development efficiency.

Mass production testing complies with international standards, with automated processes maintaining transformer test records to ensure batch consistency and ongoing quality improvements. Some of these tests include:

Contact An Expert To Find Out More About Astrodyne Transformers, Or For A Customised Solution For Your Project

APC's team of power supply experts work closely with Astrodyne's own team of engineers to offer technical and design-in support to customers in the UK and Ireland. For more information about Toroidal Transformers and how they can deliver efficiency and long-term cost savings for your projects, contact our team today.

 0330 313 3220 | [email protected]